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  • 一根油管接頭、過渡接頭
  • 本站編輯:杭州派躍威流體設備有限公司發(fā)布日期:2019-08-28 20:22 瀏覽次數(shù):

5月以來,勘探三號平臺積極開展降本減費建議征集活動,平臺職工獻計獻策,為公司帶來了實實在在的經(jīng)濟效益。為降低維護成本,該平臺機械工程師從進口吊機液壓系統(tǒng)入手,開始了對其重要易損備件——“油管接頭”的自主化改造。

Since May, exploration platform No. 3 has actively carried out cost reduction and fee reduction proposals collection activities, and platform staff have offered suggestions, which has brought tangible economic benefits to the company. In order to reduce the maintenance cost, the mechanical engineer of the platform started the self-transformation of the important vulnerable spare part of the crane, the tubing joint, from the hydraulic system of the imported crane.

勘探三號平臺力霸吊機油管接頭的形式比較特殊,與常用的接頭型號不一致,且為公制,不能通用,因此平臺只能申報進口原廠家的油管,同時油管種類繁多,各種管徑,各種長度都要備貨,備貨量大,時間久了,很多庫存的橡膠件會老化失去其承受高壓的功能,容易造成浪費。但是迫于安全生產(chǎn)所需,又不得不保持一定量的庫存。

Exploration platform No. 3 Liba crane tubing joints have special forms, which are not consistent with the commonly used types of joints, and are public and not universal. Therefore, the platform can only declare the imported original manufacturers'tubing. At the same time, there are many kinds of tubing, various pipe diameters and various lengths to be ready for stock, large stock, long time, a lot of inventory. Rubber parts will lose their ability to withstand high pressure due to aging, which will easily cause waste. However, due to the need for safe production, we have to maintain a certain amount of inventory.

為解決這個問題,平臺工程師高欣蕾帶優(yōu)先機修班組,翻閱大量資料,通過多方渠道了解收集相關信息,結合該平臺現(xiàn)有的設備,大膽提出了自己壓制油管的方案。為解決公制壓套的問題,油管接頭機修班利用平臺現(xiàn)有英制壓管機,提出了用不同尺寸的壓塊多次壓制的方法,同時在壓塊與壓套之間墊銅皮,從而達到壓力要求。油管接頭經(jīng)過適當?shù)膭兤せ蛘哕囅鲏禾祝瑱C修班組有效地利用了水下部門的高壓軟管,避免了多余采購,并對壓制的每一根油管進行了1.25倍的工作壓力試驗,以檢驗效果、確保使用安全。

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In order to solve this problem, Platform Engineer Gao Xinlei led the maintenance team, read a lot of information, gathered relevant information through various channels, combined with the existing equipment of the platform, boldly put forward his own plan of suppressing oil pipelines. In order to solve the problem of metric sleeve pressing, the repairman of tubing joint uses the existing British tube pressing machine on the platform, and puts forward the method of multiple pressing with different sizes of pressing blocks. At the same time, copper sheet is padded between the pressing blocks and sleeves, so as to meet the pressure requirements. After proper peeling or turning the pressure sleeve of the tubing joint, the repairing team effectively utilized the high-pressure hose of the underwater department, avoided redundant purchasing, and carried out 1.25 times working pressure test for each tubing pressed, in order to check the effect and ensure the safety of use.

勘探三號員工用行動踐行降本減費理念,提升自我,勇戰(zhàn)寒冬。

Exploration No. 3 employees use action to practice the concept of cost reduction and fee reduction, improve themselves, and bravely fight the cold winter.

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